Velvet printing series

YXLM3000 series of rope washing machine

Equipment USE

The machine is applicable to the loose rope-shaped water washing and the water washing after the printing of the home textiles and chemical & blended fabrics such as coral fleece, polar fleece, flannel, comfortable surface fleece and the like specially.

 

Technical Features

. The machine is applicable to the loose rope-shaped water washing and the water washing after the printing of the home textiles and velvet fabrics such as coral fleece, polar fleece, flannel, comfortable surface fleece and the like specially.

. Open washer: The open washers are arranged in the form that the upper and lower parts are respectively provided with four open washers, and the diameter of the cloth guide roller is Φ150mm. The wallboard of the box is formed by means of CNC punching and flanging of the stainless steel plate of 3mm thick. The submerged cloth guide roller is sealed mechanically. Each box is provided with four spray headers for the strong spraying on front side of the cloth.

. Unique active brush roller structure, capable of removing the small velvets and impurities in the front of the cloth effectively

. The small cloth picking wheel of upper kneading trough of the whole machine is designed to be active, the diameter of the active roller is increased to prevent the phenomenon of skidding while increasing the dosage of softening agent.

. The machine adopts the unique mode of three width sections + rope washing tank. Due to the modular effective connection, the washing time of velvet printing cloth is increased, and the feel of the cloth is more soft and comfortable by adding a certain concentration of softening agent in the last upper kneading trough.

 

Technical parameter

Working Width 1.8m-3.6m
Type of Machines Left Hand or Right Hand
Maximum Speed 50 m/min
Mode of Transmission AC frequency conversion and synchronous control
Supplied steam pressure 0.4 Mpa
Supplied air pressure 0.4 Mpa 
Supplied water pressure 0.1 Mpa
Material of the Body Stainless steel


Equipment Components 

   
1.  ACTIVE BRUSH ROLLER OF OPEN WIDTH SECTION
·Optional configuration: The active brush roller is divided into two structures, i.e. single-roller and singe-drive, and double-roller and double-drive.
·The single-roller and singe-drive structure can effectively remove the velvets and impurities on the surface of the cloth effectively.
· In addition to velvets and impurities on the surface (i.e. the direction along the velvet) of the cloth, the double-roller and double-drive structure also can fully clean the velvets and impurities on the direction reverse to that of the velvet. So, the complexity for the permeation of back end is reduced, and the appearance of  defective products is reduced.
2.  FULLY ENCLOSED STAINLESS STEEL ROPE-SHAPED PADDER
· The rack is made of full 304# stainless steel to fully remove the limiting  requirements for the service environment.
· Oblique nip form: Remove the state that the water consumption is increased seriously due to the water splashed everywhere while passing the nip squeezing because of high water content in the fabrics in the field of velvet fabrics effectively.
   
3. ROLLER SHAFT HEAD SEAL STRUCTURE
· The roller shaft head is sealed by a rubber cup, so that the bearing base outside of  the box is protected in time and the service life thereof is also prolonged.
4. MAKE-AND-BREAK BACKFLOW STRUCTURE
· Backflow includes two forms:backflow inside of the box and backflow outside of the box.
· The application of integrating the backflow inside of the box with the backflow outside of the box fully shows a convenient,fast and optional humanized operation mode,capable of realizing the backflow break-make function among the various boxes according to the requirements of the customers better.
· The large size hole on the wallboard avoids the phenomenon of unsmooth backflow due to the jamming of backflow velvet and dirt.

 

Rope-shaped Printing and Water Washing Combination Machine Flowchart